Iron Casting

Product Description

• Place of Origin: Ukraine
• Brand Name: Dnepropromlit
• Model Number: DPL**1
• Material: Cast iron (malleable, ductile, high-strenght, grey)
• Sizes: 0,2 - ***0 kg
• Molding technology: Vacuum molding (V-process)
• Molding Technology: Green-sand molding (flaskless molding)
• Equipment (V-process): Heinrich Wagner Sinto VDT*6 (Vacuum Molding)
• Equipment (flaskless molding): Heinrich Wagner Sinto FDNX / Heinrich Wagner Sinto FBO-II
• Core-making machine (shell process): Harrison ***6DS
• Core-making machine (Resol CO2 process): Roeperwerk Typ 5, Typ *5

JSC 'DPL' is a state-of the art foundry, specializing in cast-iron of different types, with a primary focus on the casting of the ductile iron. The range of castings weight spans from 0,2 kg to ***0 kg, employing the technologies of green-sand molding and Vacuum molding. Both processes are supplied by modern casting machinery from the world's leading supplier of foundry equipment - Heinrich Wagner Sinto VDT*6 for Vacuum molding process (V-process) and Heinrich Wagner Sinto FBO-II and Sintokogio FDNX for automatic flaskless molding.

Our company produces molding cores and core boxes with its own core-shooting equipment working with shell-process and Resol-CO*-processes with the help of the machines Harrison ***6DS (double-station shell process) and Roeperwerk Kernschiessmachine Typ**5 (Resol-CO*-process). Highest quality of surface, unique precision characteristics and outstanding productibility of the equipment is proven by a wide variety of clientele from all around Europe.

The company is as well engaged in the development and production of pattern equipment and tooling for all kinds of materials, including glass, plastic and wood. We are ready to supply the products for:

• One-time/sample/single-piece production
• Mass production
• Medium- and small-batch production of castings.

Casting services are rendered with utmost swiftness and flexibility and we are ready and open to every new OEM project for casting of cast-iron, ductile iron, wear-resistant steels, acid-resistant steels and heat-resistant steels.

Packaging and shipping according to buyer's requirements.

Shipping via sea, air and land. Shipping terms from EXW/FOB to DDU.

• nodular (spherical graphite) iron castings;
• ductile iron castings;
• wear-. heat- and acid-resistant steels;
• vacuum-process molding;
• green-sand molding;
• pattern equipment design and manufacturing;
• casting tooling for all kinds of casting processes - gravity-die casting, die-casting, centrifugal casting, vacuum casting, cold-hardning mixtures casting;
• development and manufacturing of core boxes, stamping dies, etc.;
• development and manufacturing of tooling for large- and medium-batch machining;
• mass production and medium-batch production of cast-iron, steel, aluminum parts;
• CNC machining for all kinds of materials;
• precision casting and machining (<0,**3mm tolerances);
• test laboratory and sample part production;
• galvanic coating (hot-dip galvanization).

JSC 'DNEPROPROMLIT‘ (JSC ‘DPL’) is a modern, state-of-the-art foundry, certified according to ISO ***1:***8 standard. Over a **-year experience in developing the most cutting-edge technologies and casting processes, the company has become one of the undisputed leaders in the market of manufacturing cast components, made from ductile iron (spherical graphite iron), alloyed cast iron and heat-resistant steels. Full, close-loop production cycle for castings as well as automated flaskless molding allows manufacturing up to ***0 tons of high-quality cast parts a year, aiming at both medium-batch and large-batch production schedules.

Owing to high level of technological advancement of the plant, which incorporates horizontal flaskless molding line (green sand molding) and vacuum molding process (V-process), as well as its own production of molding cores according to the two most widely spread technological processes in the world (cold box process and shell process), JSC DPL can rightfully boast to be one of the leading and most innovative manufacturing facilities for casting in the Eastern-European region.

Outstanding achievements of the casting production are furthermore supplemented by massive production capacities in terms of CNC machining, performed on the latest machining centers, originating from Japan, Germany and Taiwan. Such technical capabilities multiplied by skilled and experienced staff provide a possibility for the enterprise to implement virtually any innovative production projects while greatly minimizing the product launch time, which proves to be essential in the conditions of the modern production sequence.